What are the characteristics of the manufacturing process of the 79Bike Falcon Pro frame?

-Material selection

-High-strength aluminum alloy material:

The main body of the frame is made of high-strength aluminum alloy. This material not only ensures the strength of the frame, but also has the advantage of light weight, which helps to improve the vehicle's handling performance and endurance. For example, in off-road riding, a lighter frame allows riders to cope with complex road conditions more easily and reduce physical exertion.

-Processing and molding

-Advanced cutting technology:

The cutting process uses high-precision cutting technologies such as laser cutting to ensure that the cutting size of the raw materials is accurate, providing a good foundation for subsequent processing. At the same time, laser cutting can also make the cutting edge smoother and flatter, reduce defects such as burrs and flash, and improve the overall quality of the frame.

-Precise bending and molding:

Advanced bending and molding processes such as cold bending, hot bending or hydraulic forming are used to accurately bend flat materials into shapes with a certain curvature to adapt to the complex structural design of the frame. These forming methods can ensure that the curvature and angle of each part of the frame meet the design requirements, so that the frame has good strength and rigidity.

-Welding process

-Combination of multiple welding methods:

The various parts of the frame are firmly connected together by combining multiple welding methods such as argon arc welding and resistance welding. Argon arc welding can provide high-quality welds, so that the welded parts have high strength and sealing; resistance welding can achieve fast and efficient welding and improve production efficiency. By reasonably selecting welding methods and parameters, the quality of the weld is ensured to be stable and reliable.

-Strict welding quality control:

During the welding process, parameters such as welding temperature, welding speed and welding pressure are strictly controlled to avoid welding defects such as pores, slag inclusions, cracks, etc. At the same time, the welded frame is subjected to non-destructive testing, such as X-ray flaw detection, ultrasonic flaw detection, etc., to ensure that the internal quality of the weld meets the requirements.

-Surface treatment

-Spraying process:

Advanced spraying process is used to form a uniform and firm coating on the surface of the frame. This coating can not only enhance the corrosion resistance of the frame and extend its service life, but also make the frame have a better appearance and meet the aesthetic needs of different users.

-Anodizing:

Some frames may be anodized to form an oxide film on the surface of the aluminum alloy, further improving the hardness and wear resistance of the frame, while also enhancing its corrosion resistance.

In summary, the manufacturing process of the 79Bike Falcon Pro frame combines a number of advanced technologies and strict processes. From material selection to surface treatment, every step is refined to ensure the high quality and excellent performance of the frame.